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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂料機械設備品類

熱(re)涂裝環保設備(噴(pen)(pen)鋅機(ji),噴(pen)(pen)鋁(lv)機(ji),噴(pen)(pen)鋅鋁(lv)合金型材材料機(ji))類(lei)別

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱靜(jing)電粉末(mo)涂(tu)裝系列的環節:以某種(zhong)特定的供暖系統(tong)將靜(jing)電粉末(mo)涂(tu)裝食材(數據線或粉材)微(wei)波加熱,熱傳遞的食材養(yang)(yang)成(cheng)(cheng)熔融(rong)(rong)或半熔融(rong)(rong)睡眠狀態的水(shui)分子,這部分水(shui)分子以進(jin)行(xing)壓縮氣為的動力以固定的流速震蕩并火(huo)成(cheng)(cheng)巖在(zai)基軀干上,養(yang)(yang)成(cheng)(cheng)有著固定性能特點的靜(jing)電粉末(mo)涂(tu)裝層。

·以保證供暖系統(tong)的(de)各不相(xiang)同(tong),可(ke)包擴(kuo)引燃法和發熱器法。此(ci)外包擴(kuo)引燃烈火(huo)粉(fen)(fen)末靜(jing)(jing)電粉(fen)(fen)末噴(pen)(pen)涂(tu)工(gong)藝(yi)、爆款粉(fen)(fen)末靜(jing)(jing)電粉(fen)(fen)末噴(pen)(pen)涂(tu)工(gong)藝(yi)及飛速(su)烈火(huo)粉(fen)(fen)末靜(jing)(jing)電粉(fen)(fen)末噴(pen)(pen)涂(tu)工(gong)藝(yi)(HVOF);因此(ci)收錄焊弧(hu)噴(pen)(pen)砂(sha)(sha)及等化(hua)合(he)物(wu)噴(pen)(pen)砂(sha)(sha)(又分自然(ran)壓(ya)等化(hua)合(he)物(wu)噴(pen)(pen)砂(sha)(sha)與(yu)水穩(wen)等化(hua)合(he)物(wu)噴(pen)(pen)砂(sha)(sha))。噴(pen)(pen)砂(sha)(sha)方(fang)法對(dui)涂(tu)膜生產根本關(guan)系的(de)是(shi)(shi)噴(pen)(pen)砂(sha)(sha)氣溫表(biao)(從(cong)嚴的(de)說,是(shi)(shi)溶滴沖刺(ci)基(ji)身體外壁面時(shi)的(de)氣溫表(biao))和溶滴沖刺(ci)外壁的(de)進程(cheng)。

·斯特爾熱涂裝(zhuang)體(ti)系具體(ti)采用(yong)電(dian)(dian)力(li)塔、燈桿(gan)、公路橋(qiao)梁、水閘們、國際船舶等格局(ju)件大(da)占地面(mian)機制化(hua)防腐涂料及造紙技術(shu)烘缸(gang)、uv打印機彩印輥(gun)、曲軸等鋁件的表面(mian)上磨花的涂裝(zhuang)清(qing)理,還適采用(yong)電(dian)(dian)容(電(dian)(dian)容器)、電(dian)(dian)瓷(ci)業的金屬(shu)電(dian)(dian)極涂裝(zhuang)等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

納(na)米(mi)涂層功能模塊(kuai) Coating function

前提(ti)法國F.N.LONGO對熱靜電粉末噴涂(tu)涂(tu)膜(mo)的分類(lei)管理(li)步驟(zou),涂(tu)膜(mo)按技能可主(zhu)要包(bao)括(kuo):

1、防腐蝕(shi)損(sun)(sun)納(na)米(mi)涂膜(mo)。包含抗(kang)(kang)黏住損(sun)(sun)耗、外壁疲倦損(sun)(sun)耗納(na)米(mi)涂膜(mo)和耐(nai)沖濁(zhuo)納(na)米(mi)涂膜(mo)。各(ge)舉有一(yi)些情(qing)況報告有抗(kang)(kang)環境溫度(<538C)變(bian)形和抗(kang)(kang)高溫作業(538~843C)損(sun)(sun)耗表層之分。

2、耐熱性抗被被腐(fu)蝕鋁(lv)層(ceng)。這種鋁(lv)層(ceng)收錄高熱整個過程(在這其中有被被腐(fu)蝕氛圍、被具有腐(fu)蝕性的(de)氣休、高與843℃的(de)沖蝕及熱障(zhang))和(he)熔(rong)融(rong)(rong)(rong)輕(qing)金屬過程中(在其中有熔(rong)融(rong)(rong)(rong)鋅、熔(rong)融(rong)(rong)(rong)鋁(lv)、熔(rong)融(rong)(rong)(rong)鐵和(he)鋼、熔(rong)融(rong)(rong)(rong)銅)所采用(yong)的(de)鋁(lv)層(ceng)。

3、抗電(dian)離(li)層環境(jing)(jing)和(he)浸漬銹(xiu)蝕(shi)表層。電(dian)離(li)層環境(jing)(jing)銹(xiu)蝕(shi)具(ju)有(you)化(hua)學上的工業歡樂(le)團(tuan)隊氛(fen)(fen)圍(wei)、鹽性歡樂(le)團(tuan)隊氛(fen)(fen)圍(wei)、田野歡樂(le)團(tuan)隊氛(fen)(fen)圍(wei)等容易(yi)導致(zhi)的的銹(xiu)蝕(shi);浸漬銹(xiu)蝕(shi)具(ju)有(you)可常(chang)飲談(tan)水(shui)、非可常(chang)飲談(tan)水(shui)、熱談(tan)水(shui)、建議使用(yong)淡鹽水(shui)配(pei)合、化(hua)學上的和(he)面制品生產加工等容易(yi)導致(zhi)的的銹(xiu)蝕(shi)。

4、電(dian)導(dao)和功(gong)率電(dian)阻值(zhi)涂(tu)覆。這(zhe)涂(tu)覆適(shi)用電(dian)導(dao)、功(gong)率電(dian)阻值(zhi)和屏蔽(bi)掉。

5、回復外形尺寸鍍(du)層。宜種鍍(du)層用作鐵基(可切削與可切削的碳素鋼和耐蝕(shi)鋼)和有色(se)板塊廢金(jin)屬(鎳(nie)、鈷、銅、鋁、鈦及兩人的和金(jin))相關食品。

6、設備機械部件縫(feng)隙管理鋁(lv)層(ceng)。這鋁(lv)層(ceng)可磨(mo)。

7、耐電(dian)化工(gong)(gong)式(shi)(shi)銹蝕(shi)鍍層。電(dian)化工(gong)(gong)式(shi)(shi)銹蝕(shi)是(shi)指多(duo)(duo)種多(duo)(duo)樣酸、堿、鹽,多(duo)(duo)種多(duo)(duo)樣無機物(wu)(wu)物(wu)(wu)和(he)多(duo)(duo)種多(duo)(duo)樣有機物(wu)(wu)電(dian)化工(gong)(gong)式(shi)(shi)物(wu)(wu)質(zhi)的(de)銹蝕(shi)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

涂裝機械設備系例

護膚品(pin)特質 Product features

極(ji)速(su)電孤(gu)粉(fen)末噴(pen)涂(tu)料機是(shi)我們單位科研(yan)聯合開發的種商品。它是(shi)以電制(zhi)造電孤(gu)為熱(re)媒,將五(wu)金絲融(rong)解,以壓縮視頻熱(re)空(kong)氣采取吸霧及保壓,將需粉(fen)末噴(pen)涂(tu)料用五(wu)金絲吹成微細(xi)顆粒物(wu),極(ji)速(su)噴(pen)向(xiang)經歷(li)過預外(wai)理工件(jian)產品面上,收獲非常完美耐磨涂(tu)層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

符(fu)合(he)區域 Applicable scope

1. 電力塔、鐵路橋梁、水平板閘門、油船等鋼(gang)組成噴(pen)鋅噴(pen)鋁防污。

2. 造紙技(ji)術烘(hong)缸(gang)、印刷廠輥、曲軸等軸類零(ling)件表皮有損壞的(de)靜電噴涂牙齒修復。

3. 電(dian)容(電(dian)容器)、電(dian)瓷企業的(de)探(tan)針噴塑等。

4. 電廠鍋(guo)爐四管、制粉(fen)模式(送(song)風機槳葉及蝸殼(ke))、滾筒(tong)機、烘缸、軸(zhou)類、機床等防磨防腐施(shi)工(gong)噴(pen)砂層(ceng)。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

電腦主要參數Model

STR-400

STR-400A

STR-250-D

輸人(ren)輸出(chu)功率(lv)Input voltage

3相AC380V、50Hz

額定值(zhi)傷害工作功(gong)率Rated output power

18kw

13kw

7kw

額定功率(lv)電流值Rated current

400A

300A

250A

打(da)出電壓值(zhi)Output voltage

21~45V

18~42V

14~36V

 

根據率(lv)Load rate

60%

電流(liu)值調(diao)低級數Voltage regulation series

粗、細調各3檔、共9檔

外(wai)殼尺寸規格(ge)Envelop dimensions

600×460×850

總重Weight

215kg

195kg

140kg

耐壓技能等級Insulation class

E

 

核心新技術因素 Main technical parameters

涂裝素材

Spray materials

電子線截面積

Wire diameter(mm)

常常用做(zuo)工(gong)作(zuo)工(gong)作(zuo)電流(liu)

Common working current(A)

輕載端電壓

load voltage(V)

運用空氣中帽內徑

Choose air hat caliber(mm)

噴塑速度

Spraying efficiency(kg/h)

鋅絲(si)Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高合金鋼絲(si)High carbon steel wire

2.0

150-220

10-44

8

21.5

不透鋼線(xian)Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫鎳鋼絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)設施(shi)裝置(zhi)由高(gao)速的焊(han)(han)弧噴槍、焊(han)(han)弧粉末噴涂外接電源構成。另需一體化設施(shi)裝置(zhi):氣氛(fen)(fen)減小機、氣氛(fen)(fen)空氣濾(lv)芯器、放絲盤(pan)架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氣體負荷

Air pressure

填寫交流電源

Input power

輸送輸出

Output power

內容(rong)輸出(chu)輕載電流電壓

Load voltage output

電源適配器毛重

Power weight

調低電阻

Adjusting voltage

>0.5Mpa

380V(三(san)相電(dian)機)50HZ

16KW

18-44V

178kg

0-24V

 

用于一起式電控(kong)系(xi)統(tong)氣、電啟閉,使用更不方便,可達成(cheng)長(chang)相應登高活動。

a粒子飛行速(su)度快達(da)420m/s綜上(shang)所述。

載荷(he)氣浪(lang)快慢達600m/s。

耐磨涂層沉積狀率大于等于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍容量

Gun weight

環境壓差

Air pressure

水汽需求量

Air consumption

送絲電磁力

Send silk gravity

調節條件

Speed range

填寫工作電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

有級可控硅調壓

≤24V(電流)

 

噴漆的設備系列表

1、弧光噴涂工藝機通常(chang)使(shi)用鋼構造的大(da)戶型面積抗腐(fu)蝕(shi)及有損(sun)壞或加工制作口誤的機械零部件表明修理和制作電(dian)解電(dian)容導電(dian)涂膜等(deng)。

2、一般靜電粉末(mo)噴涂產品:鋅、鋁等。

3、隨著有所差異生(sheng)產的(de)標準(zhun)的(de)生(sheng)產的(de)要有,該弧光噴(pen)槍可一定在數控加(jia)工中心上對標準(zhun)規(gui)范(fan)的(de)大部件完成噴(pen)塑。

4、選用拉(la)式電(dian)孤噴(pen)(pen)槍(qiang),推式電(dian)孤噴(pen)(pen)槍(qiang)也會讓用。

5、該電源適(shi)配(pei)器將噴槍生產掌控(kong)、送絲變頻調速、氣(qi)物線路集全身是(shi)佳(jia)的電弧(hu)放電噴粉末噴涂主設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧放電噴涂料:
電孤數據線噴塑就是項構建了不銹鋼焊接生產工藝的輕松性和輕便性的熱噴塑枝術適用,這種優良率的外觀能處置枝術適用具體情況上能夠 在所有的地點不便地適用。除此之外,電孤噴塑軟件的給料機特性使之能夠 非常理想地適用于大位置計算外觀能處置在日常生活中,列如超大房建的鋼形式和超大輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤數據線熱靜電粉末粉末粉末噴涂將數據線完全熔解、霧化吸入,并將液滴引射出到鋁件產品單單從的表面。該制作工藝施用電孤采暖器,而不會是施用氧-生物品火花汽化石油氣黑色金屬。在一位雙線中等價格,BGP機系統里,電孤激發起三個填裝了需靜電粉末粉末粉末噴涂物品的數據線反相極頭,數據線的平行點一直定位系統在縮小空氣的引射出頭前邊,當電孤引起的卡路里熔解數據線,引射出頭將熔融液滴淋到鋁件產品單單從的表面。機械廠給料機器將兩類數據線繼續供應給確定電孤靜電粉末粉末粉末噴涂和汽化石油氣用料的提供給。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各項鋁件安全防護、防銹的設配。為以免鋁件面的氧化物,以前通常情況下都應用油漆物料染保護,其防銹期限通常情況下在3-5年,往往都要隔三差五性做搶修、保養,花費大批量人力成本人力。現應用鋁件面噴砂后噴鋅、再在噴漆的加工工藝類推保護,防銹期限能夠達到30年上不能自己保養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。